When the customer first receives the Printer, it
is supplied with a set of four Start-up Printheads
pre-installed in the Printhead Carriage. These Start-up Printheads
are used for the priming of the tubes in the Ink Delivery System.
When the Printer is powered ON for the first time,
the Printer will automatically perform the priming process. Without
the priming process, the customer will NOT be able
to use the Printer.
The initial startup assumes that the Start-up Printheads
are installed, but the Printer cannot detect them because the Printer
can only detect normal Printheads. If normal Printheads are installed
during the initial startup, the Printer will request the User to
remove them and check if they really have been removed. It will
then request the User to install the Start-up Printheads.
Also the Printer will request the User to install
the Ink Cartridges if they have not been installed already. If the
Ink Cartridges contain less than 20cc of ink (the Ink Cartridges
are encoded with the quantity of ink remaining) they will be rejected.
Normally with a new Printer this should not be a problem since the
Printer comes with Ink Cartridges that are full, but there maybe
cases when the Ink Supply Tubes need to be replaced, in which case
half empty Ink Cartridges may be used.
Once the Printer assumes that the Start-up Printheads
and Ink Cartridges with enough ink are installed, the priming process
will begin.
If the priming process is completed successfully,
the Printer will directly proceed to the Printhead replacement procedure
in order to replace the used Start-up Printheads with normal Printheads.
Once the priming process has started, it can fail
due to 2 different problems:
The Ink Supply Tubes were not completely empty - This
is the most common cause especially if the Printer has been powered
ON and OFF several times with the Ink Cartridges installed since
the initialization process performs at least one pumping cycle.
The Printer detects that one or more of the tubes cannot be detected
as filled with ink - The most likely cause for this problem is Ink
Cartridges with a faulty valve.
Even if the priming process fails, the Printer will try to verify
whether the priming process has been completed by moving the Carriage
to the access position and you will see the following message on
the Front Panel:
Open the Window and you will see the following message
on the Front Panel:
Open the Carriage Cover and check if there is ink
inside the Start-up Printheads. On the Front Panel you will see
the following question and you will need to select the answer depending
on whether the Start-up Printheads were filled with ink or not:
If there is ink in all of the Start-up
printheads, the Printer considers that the priming procedure has
been completed successfully and will proceed to the Printhead replacement
process.
If you select NOT all with ink the
Printer will react differently depending on the source of the problem:
NOTE: If you need to reseat the Start-up Printheads,
make sure you re-insert them in the same color slot in the Carriage.
The Printer will request you to reseat the
Start-up Printheads (or in the case of missing Start-up Printheads
you should install them or order new ones) and then retry the priming
process (if the priming process fails 3 times because of the same
problem, it will display a System Error). In this situation, the
problem could be the following:
1. The Start-up Printheads were not installed correctly or they
are missing (one or all of them).
2. The Start-up Printheads do not work properly and do not allow
air to flow (one or all of them).
3. The Ink Supply Station fails to pressurize the Ink Cartridges.
To check this, perform the Ink Supply Station test »
Ink Supply Station.
4. The Ink Supply Tubes are blocked, preventing
the ink from flowing correctly.
If a System Error is displayed, try the following:
1. The Ink Cartridge valve is broken so the Ink Cartridge should
be replaced.
2. The Start-up Printhead is not working properly and allows ink
to flow outside.
3. The Ink Supply Tube is leaking.
NOTE: The last 2 cases will be more
obvious because there will be a lot of ink in the Printer (around
20 cc of ink). Remove the Ink Cartridges and release the Tubes Bracket
from the Ink Supply Station and check if there is ink in this area.
For more information on this problem, refer
to System Error 93:10 on » 93:10.